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The
conventional or Direct dampening system
employs a fountain roller which picks
up the fountain solution in the fountain
pan. A ductor roller takes the fountain
solution from the fountain roller and
passes it to a distributor roller. From
here the fountain solution is transferred
to the offset plate via one or two fountain
form rollers. The ductor and form rollers
(rollers that contact the plate) of
the system usually have a cloth or paper
cover which some printers call a "sock".
In years past they were known as "molleton"
covers. Today the rollers are covered
with 3M paper sleeves or a fabric type
such as Veratec Red Runners.
A
drawback of this system is the slow
reaction time in making adjustments
due to the "back and forth" action of
the ductor. Also the cloth covers become
soiled with ink and need cleaning, otherwise
they can transfer the ink to the non-image
areas of the plate.
The
Indirect conventional dampening system
feeds the fountain solution directly
into one of the ink form (roller that
touches the plate) rollers. This system
is known as "indirect" since the fountain
travels to the plate via an ink form
roller and not directly to the plate
as the above system does. Some indirect
systems, such as the one shown on the
right, will have the ability to feed
the fountain solution into the ink system
as well as to the offset plate. A ductor
roller still picks up the fountain solution
and transfers it to the transfer rolls
and then to the form rollers. Most newer
presses today, however, do not employ
the ductor roller but use a continuous
feed system (see inset).
A
fine emulsion of ink and water is then
developed on this ink roller. This is
one reason printers need to know about
"water Pickup" or what percentage of
water can be taken up by the ink. This
system is also known as an "integrated"
dampening system as it is integrated
into the ink system. One of the benefits
of this system, is that is does not
use covers thus it reacts quicker when
dampening changes are made.
You
generally find this type of dampening
on newer and faster press equipment
today.
The
continuous dampener is actually a roll
type coater. There area two types of
continuous dampeners - one type feeds
fountain solution directly to the plate
and the other feeds it directly into
the ink system. The continuous dampener
uses a four roller system:
- Fountain
Pickup roller
- Slip
roller
- Transfer
roller
- Water
form roller
The
slip roller controls the amount of fountain
solution supplied to the plate. Speed
the roller up and you feed more fountain
solution. Slow it down and you supply
less. The use of alcohol on these type
of dampeners was standard for years.
Alcohol (Isopropyl Alcohol) was used
as it increased the fountain solution
viscosity and made it "more wettable"
so that transfer was easier from one
roller to the other. The Government,
however, has pushed to eliminate the
use of alcohol as it is contains VOC's
(Volatile Organic Compounds). Alcohol
substitutes such as Glycol ethers, Butyl
Cellusolve, etc., are being used today
to accomplish the same task. Roller
hardness is also being changed to help
accomplish the same job - easy transfer
of the fountain solution.
Continuous
dampeners can either feed directly to
the plate (above) or directly into the
ink system (right). Advantage can vary
but usually is determined by the press
manufacturer.
Recall
that most lithographic plates function
on the principle of water and ink receptive
areas. In order for ink to adhere only
to the image areas on the plate, a layer
of moisture must be placed over the
nonimage areas. The dampening system
accomplishes this by moistening the
plate consistently throughout the press
run.
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