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It
is an interesting story on how the offset
or lithographic process was invented.
Back in 1789 a law student at the University
of Ingolstadt in Bavaria, Germany, wrote
a play entitled "Die Maedchenkenner"
and had it published. After printing
costs were subtracted, he made a sizable
profit and was now convinced his fortune
was to be made on the stage. Alois Senefelder
is little known to us today as a playwright,
but is recognized as the inventor of
lithography.
The
play, Die Maedchenkenner, Herr Senefelder
wrote was successful. His following
plays, however, were not well received
and he lost money on all of them. He
became convinced, however, that it was
not the quality of writing but rather
the high cost of printing that caused
his financial strain. After viewing
the printer in action, he decided the
art of printing was a simple task and
resolved to learn the craft so that
he could not only write but print his
own works.
At
this time in the area of Bavaria, the
most common method of printing was copperplate
engraving. The images to be printed
were carved in reverse into soft copper
plates with a flexible steel tool. Senefelder
purchased the necessary tools and materials
and began to learn the printer's craft.
He soon learned that this new craft
he was undertaking was not as easy to
learn as it looked. He made many errors
in engraving the copper and finally
had to invent a correction fluid to
correct his mistakes.
Unfortunately,
even with his correction fluid, Herr
Senefelder's skills and finances were
so limited that he could not afford
to continue practicing on real copper
plates. He tried other materials to
no avail.
During
his search for another plate material,
he happened upon a material called kellhein
stone, which was a limestone quarried
at a local site. This stone possessed
a unique quality that slabs of nearly
any thickness could be easily cut and
unlike copper, could be polished to
a perfect surface with little effort.
Senefelder
practiced writing in reverse on the
newly found stone to develop the skill
necessary to be able to return to copper.
In his book Senefelder wrote:
"I
had just succeeded in my little laboratory
in polishing a stone plate, which I
intended to cover with etching ground,
in order to continue my exercises in
writing backwards, when my mother entered
the room, and desired me to write her
a bill for the washerwoman, who was
waiting for the linen. I happened not
to have even the smallest slip of paper
at hand, as my little stock of paper
had been entirely exhausted by taking
proof impressions from the stones nor
was there even a drop of ink in the
inkstand. As the matter would not admit
the delay, and we had nobody in the
house to send for a supply of the deficient
materials, I resolved to write the list
with my ink prepared with wax, soap
and lampblack, on the stone which I
had just polished, and from which I
could copy it at leisure." (Alois Senefelder,
A Complete Course of Lithography - 1819
edition)
From
that experience Senefelder got an idea.
Making a border of wax around the stone,
he allowed an acid solution to stand
on the entire stone surface for a short
period of time. The limestone was etched
away in any areas on which he had not
drawn an image. The wax writing solution
resisted the acid. After he removed
the acid, he found that the coated,
or image, areas were raised about 1/10
inch above the rest of the stone. By
carefully rolling ink over the surface,
he could ink only the image and easily
transfer this ink to a sheet of paper
with a little pressure.
This
method was still not what we today consider
"Lithography" as Senefelder was printing
in relief. Because of the low cost of
the stone, Senefelder felt he could
easily sell the technology to local
printers for jobs. He began to experiment
with his invention immediately. Senefelder
called his invention "lithography,"
based on the Greek words Lithos, meaning
stone, and graphein, meaning to write,
hence, stonewriting.
While
this method of printing was a significant
advancement over the older copperplate
system, his greatest contribution was
the refinement of what he called "chemical
lithography." After several years of
experimentation, Senefelder observed
that a solution of "gum" (arabic gum
and water), when coated over the stone,
would clog the pores in the stone and
would repel ink. As long as the gumwater
mixture remained moist, an ink brayer
rolled over the entire stone surface
would deposit pigment only in the image
areas on the stone. By alternately moistening
and inking the stone, he could build
up a layer of pigment sufficient to
transfer a perfect image to a sheet
of paper.
It
is this concept of moisture and ink
repelling each other that is the basis
for all contemporary lithographic printing.
Today this concept has been modified
such that the ink is made to pickup
as much as 50% of the gum-water (fountain
solution) mixture.
As
time and experimenting progressed, Senefelder
found that the gum-water mixture worked
best under acidic conditions, in the
pH range between approximately 3.5 and
5.0. The gum arabic was not as effective
outside this pH range and ink would
begin transferring to the non-image
areas. During the printing process,
contaminates would enter into the gum-water
mixture raising or lowering the pH to
a point where the gum was no longer
effective in protecting the non-image
areas from ink.
To
combat this, buffering agents were added
to the gum-water mixture to keep the
pH stable as contaminates were introduced
to the mixture. As lithographic plate
technology progressed, acids were also
added, such as phosphoric acid, to help
clean the offset plate by very slightly
etching the non-image areas during each
revolution of the printing press. Other
additives are added today such as cleaners,
lubricants, wetting agents, etc.
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