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To
understand printing, one must understand
the various printing methods used today
to print a product. While there are
many different printing methods used
today, there are still four main methods:
- Letterpress
- Flexography
- Gravure
- Offset
Lithography
Letterpress
is the oldest and fastest diminishing
method used today. Developed centuries
ago by the Chinese it is still used
to print newspapers, labels, etc. Its
quality, however, is not that of the
other main processes and tends to print
mid to low quality.
Flexography
is a newer printing process developed
during the mid 1900's. Flexography has
found wide application in printing for
food packaging with plastics and non-absorbent
stock. It is also used to print envelopes,
newspapers, pressure sensitive labels,
etc.
Gravure
is another old printing process used
to print packaging, magazines, wallpaper,
gift wrap, etc. The major advantage
of Gravure is that it can print very
long runs due to its confi guration.
Sear advertising, for example, can count
into the millions of printed pieces.
Unlike offset, Gravure uses a metal
printing cylinder can handle these types
of long jobs without wearing out the
printing cylinder. Money and postage
stamps are also printed using a form
of Gravure (Intaglio).
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Distribution by Process
Printing, Publishing and Packaging
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1995 |
2025* |
| Offset Lithography |
47% |
30% |
| Water-based |
46% |
20% |
| Waterless |
1% |
10% |
| Gravure |
20% |
20% |
| Flexography |
18% |
20% |
| Letterpress |
7% |
2% |
| Screen & other Plate Systems |
3% |
2% |
| Electronic, ink Jet, etc (non-Plate) |
5% |
26% |
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* Projections by Mike Bruno,
an industry consultant
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Offset
Lithography was developed during the
late 1800's in Germany and has become
a very popular printing process. Offset
Lithography is used to print newspapers,
magazines, advertising, business forms,
direct mail, etc. Offset is the most
widely used printing process used today.
There
are, of course, other printing methods
such as screen, electronic, etc., but
the four above mentioned processes dominate
the printing industry today. This will,
of course, change during the next 25
years as other technologies come into
being. Let's now start to explore the
various different priting methods including
the four main processes used today.
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